Sand Casting - Equipment- Resin Sand- Green Sand Casting Process

Sand Casting

Equipment

Impro is a globally recognized manufacturer of complex and high-value-added sand castings for diverse end markets. We are equipped with advanced process technologies and state-of-the-art equipment throughout the manufacturing operations.

Core Making

Hot-box core making

  • used for medium- and high-volume production
  • Machines: KC800, KC600, and KC400, Z8030H
  • Max. sand core size: 800*600*400mm
  • Max. sand core weight: 40 kg

Cold-box core making

  • used for medium- and high-volume production
  • Machines: 20L/65L/80L/450L Cold Core Shooter
  • Max. core weight: 500 kg
  • Max. size: 1,600 × 1,600 mm

20L Cold Core Shooter

Laempe LB50-80 Core Shooter

Molding

Resin-sand process

We have resin-sand production lines and manual molding line in China and Mexico.

IMF Automatic Molding Line: for small parts

  • 15 molds/hour
  • Flask size: 1,200×800×500/500 mm
  • Product weight: 20-220 kg

IMF Automatic Molding Line: for medium-sized parts

  • 10 molds/hour
  • Flask size: 1,600 × 1,200 × 600/600 mm
  • Product weight: 30-600 kg

Resin Sand Molding Line

  • Flask size: 5,000 × 4,000 × 1,000/1,000 mm
  • Product weight: 60-15,000 kg

Manual Molding Line: for large parts or small-volume production

  • Automatic molding system (molding, coating and drying system)
  • 4 molds/hour
  • Flask size: 4,200 × 3,200 × 1,000/1,000 mm
  • Product weight: 10-6,000kg

Green sand process

We have Sinto FCMX automatic molding lines in China and Mexico and KW automatic molding line in Mexico.

Sinto FCMX Automatic Molding Lines

  • 100 molds/hour
  • Flask size: 610×508×200/200 mm
  • Product weight: 0.5–40 kg

KW Automatic Molding Line

  • 100 molds/hour
  • Flask size: 1350×1000×350/350 (250/250; 450/450) mm with the flexibility to adjust flask heights suited for specific products
  • Product weight: 30–400 kg

Melting & Pouring

  • Melting furnace volume: 1–8 tons, 10+ sets.

Automatic batching

ABP Melting Furnace

Pouring

SinterCast Compacted Graphite Iron (CGI ) Process Control

Heat Treatment

Stress relief annealing, high temperature annealing, normalizing

Relief annealing

  • Max. temperature: 700°C
  • Size: 7,200 × 2,500 × 1,700 mm
  • Max. load: 35,000 kg

Casting cleaning and shot blasting

To learn more about Impro’s sand casting process capabilities, please contact us today.

WordPress Video Lightbox Plugin